To Achieve Great Power, We Must Increase Technological Leapfrogging.

The textile industry "12th Five-Year" outline of scientific and technological progress "put forward" China Textile machinery to realize the world textile machinery power in 2020 ".

The outline mentioned that we should focus on strengthening the technology of 50 new spinning machine products.

In the process of achieving great power, we should see that Germany, Switzerland and Japan, the world's most powerful textile machinery enterprises, have important symbols that we do not have. They are many world-famous enterprises and internationally famous brand products. The technology level of some textile machinery has long been in the leading position in the world; there are many pioneering (world's first) textile machinery and manufacturing processes; there are many international standards that have drafted and greatly influenced the development of textile machinery.

Throughout the domestic cotton spinning equipment business, no one has entered the international first phalanx.

This is China's textile machinery for a long time to follow the track line technically, with the introduction, imitation, digestion.

In addition, Schlafhorst has launched the fourth generation product automatic winding machine, which has the function of precise winding.

The electronic yarn clearer, which is the key component of China's automatic winder, has so far relied on foreign products. The domestic manufacturers have only been staying in the yarn clearer for the production of common winders for a long time.

With the improvement of the intelligence and automation of the spinning machine, the proportion of the sensors in the whole machine is higher and higher.

India textile expert S.Y.Nanal recently published a book "High Speed Spinning of Polyester and its Blends with Viscose" (Chinese plation). Theoretically speaking, high speed spinning is not only feasible and necessary, but also improves productivity and ensures excellent yarn quality, effectively overcomes the pressure brought by rising cost of raw materials, energy and manpower, and has obvious advantages over low speed spinning.

The experience of high speed spinning has been popularized in India.

Rieter's spinning technical expert also talked about the difference in spinning concept between the two countries of China and India when communicating with the chief cotton textile chief engineer in China.

India's pursuit of high speed, high quality and advanced equipment has been used. Since 2009, high-end spinning equipment has been imported more than 50%.

China has long been pursuing low speed and low quantity. This traditional concept affects the development of automation level of textile machinery, and can not establish lasting competitive advantage.

In fact, the cotton textile market has not been popular since 2010, which has greatly stimulated the cotton textile enterprises to expand their reproduction. However, the coastal enterprises have suffered a serious shortage of labor, and the start-up output of the enterprises is insufficient (50%~75%'s operating rate), and the cost of labor has also climbed steadily.

By improving the automation level of spinning equipment and increasing labour productivity, the employment of 1/3 can be reduced by more than 21 (such as the use of automatic winding machine can reduce the number of people, the spinning machine has automatic doffing can reduce 9 people, etc.), which can effectively solve the shortage of labor shortage in cotton spinning enterprises, which is the direct cause of the sudden increase in demand for advanced textile machinery in the near future.

The employment of the 10000 spindles spinning workshop dropped to 7 as early as twenty years ago, and was unattended at night and 100 in China.

With the pformation of economic mode, the differential advantage of China's low labor cost is weakening. The automation of textile machinery has become increasingly prominent in reducing labor costs. Many years ago, many people's understanding of the automation of textile machinery remained to solve the quality problems.

To speed up the development of automatic spinning machine, high yield, high efficiency, less use and emission reduction are not only the trend of technology in the future, but also the inevitable result of the pformation of the current economic structure.

To see the current order of textile machinery enterprises "full", a big reason is that the foreign advanced textile machinery enterprises supply capacity can not meet the sudden increase in demand, and is not the symbol of our competitive advantage.