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Fine Management Helps Zhejiang Chemical Fiber Group Produce The Finest Nylon Yarn.

2012/4/20 17:17:00 16

Nylon FilamentFiber YarnChemical Fiber

Zhejiang chemical fiber United Group Ltd has two things to be proud of: one is the finest in the world. Nylon filament Their factories, the finest companies in the chemical fiber industry, are their subsidiaries. Two, as an old state-owned enterprise with a historical burden, their production costs and energy consumption are lower than those of the same kind of private enterprises. Why can an old enterprise radiate such vitality? Behind this, meticulous management is pushing hands.


Machine in the 60s of last century


The finest nylon yarn has been produced.


You will find a strange phenomenon in some workshops of Shaoxing Huazhong Chemical Fiber Co., Ltd., a subsidiary of Zhejiang Chemical Union. Why is this? Originally, the products made here are the finest nylon fibers in the world. It is no wonder that the company has a high demand for the eyesight of the employees. But this is not the most surprising thing here. What is even more surprising is that the production of these finest nylon yarn equipment is not a new type of machinery, but a group of old machines in the 60s of last century.


How can "antique machine" produce the newest and finest? Filaments Zhejiang Zhejiang union official said that this is the magic of fine management.


"As the only state-owned enterprise in Shaoxing chemical fiber industry, we can feel the intensity of market competition at all times, which requires us to take a step forward in technological innovation." Chen Yuanzheng, deputy secretary of the company's Party committee, told reporters that because of the strong sense of crisis, the company has been making great efforts in technological transformation in recent years.


In the 90s of last century, Hua Zhong company was still in an awkward position: half of the production line of the company produced nylon and half produced polyester, of which polyester line was in deficit, and the nylon line was also attacked by other companies because of its small capacity. Is it continuing to struggle in the "Red Sea" where the competition is already white hot, or to create another "blue ocean"? The company leader has made a bold decision: "cut" polyester production line, and turn it into a nylon production line. However, this means that all devices need to be updated, which is a heavy burden for the company. At this critical moment, the technical personnel of the company have come out, and they have independently completed the transformation of the machine by relying on the various technological requirements and technical parameters they groped and summarized in their daily work.


After that, the "Zhejiang chemical Federation" has been striping for excellence in technology and pursuing the "refinement" of the products to a near critical level. These old machines in the 60s of the last century were constantly stimulated by the technological transformation, and continuously sped up new vitality, and spun out many superfine nylon fibers that were difficult to produce by the new machinery, which attracted many famous enterprises in the world.


At present, Zhejiang chemical alliance is continuing to carry out new product research and development, and a new project has also started planning: an annual output of 5000 tons of differential nylon fine denier filament and conductive wire research and development center is near.


Let management be as thin as fiber products.


High pollution and high energy consumption have always been a "hat" that can not be thrown off the head of chemical fiber enterprises. However, at the municipal Party Congress held recently, the report of the party representatives and technicians of Zhejiang Chemical Union made people see the light: through the technological transformation of "roots blower for adding air machine to network pressure", the company greatly reduced the cost of energy consumption in chemical fiber production. "Popular point is to use a Roots blower to do the work of three traditional air compressors." The head of the company explained this. Through this reform, the company can save about 500 thousand yuan per year.


Moreover, at present, the upgrading and reconstruction project of Zhejiang Chemical Union's wastewater treatment system is also in commissioning stage. It is expected to be put into operation before the end of June. Once used formally, the COD (chemical oxygen demand) of the wastewater discharged from the company will be an indicator of the pollution level of the water body at present. The concentration below 500mg/L will meet the new environmental discharge standard.


Prior to that, the company invested 5 million yuan to jointly carry out the innovation and upgrading project of the waste water stripping and incineration plant with Zhejiang University, and implemented the transformation of heat medium heater "oil to gas", and carried out cleaner production audit. Last year, the company has 4 projects included in the city's energy saving and consumption reduction projects, including water-saving technology transformation and wastewater reuse project has also won the government's reward.


At the same time, the company is also trying to close to "meticulous" in enterprise management. On the one hand, it is a "lean body and strong body" for the staff team. On the one hand, it introduces various modern enterprise management systems and strengthens the combat effectiveness of enterprises. Under such a system, the company has realized the safety of production and strengthened the cohesive force of the enterprise.


As Chen Yuanzheng said, "we are an old brand." chemical fiber State owned enterprises, forced by the market, make our management of the company as fine as the production of fiber products. Energy conservation and emission reduction and cost control are not only the survival needs of enterprises, but also our responsibility to society.

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