Stepping Into The Era Of Intelligent Green Rapidly, These Advanced Textile Machinery Technologies Can Not Be Missed In 2019.

In January 8th, the 2018 National Conference on science and Technology Awards was held in Beijing.

By the Donghua University, Xuzhou Heng Hui Knitting Machinery Co., Ltd. and other units to complete the "high performance special braiding technology and equipment and equipment and industrialization" won the 2018 National Science and technology progress award two, and won wide attention in the industry.

In recent years, with the great changes in the market situation, the conventional spinning machine equipment has been slow-moving, and the demand for personalized differentiation has increased.

With the change of market situation, the quickening pace of structural adjustment of textile machinery products in China is mainly reflected in 3 aspects.

First, the rapid upgrading of product technology level.

In 2018, a number of textile machinery projects that won the textile industry's key technological innovation awards were identified and reached the international leading level. We can see that the industry insists on independent innovation, further improves the technological innovation capability of enterprises, and has made remarkable achievements in scientific and technological progress, and has gained many scientific and technological achievements.

The two is the expanding application of textile machinery products.

The "crossover" Application of textile machinery is increasing.

For example, the technological innovation of warp knitting equipment on the upper fabric provides more choices for the downstream.

Needle punching machine is used in the production of wool fabric, greatly expanding the application scope.

Three, the product variety is more abundant.

Four is the rapid growth of knitting machinery and nonwoven equipment. The timely introduction of new models has played a positive role in promoting the structural adjustment of the textile industry.

At present, China has become the largest textile machinery manufacturer in the world with the largest variety of products.

With the extensive application of numerical control technology, intelligent manufacturing has become a top priority in the development of textile machinery industry. The intellectualization of textile equipment and the intellectualization of equipment manufacturing have also become the main research and development direction of the textile machinery industry.

A new generation of intelligent numerical control full spinning system developed by the Jiangnan University and Changzhou Henderson Textile Machinery Co., Ltd., has jointly developed a new generation of intelligent numerical control full spun spinning system. It has realized industrial promotion and filled the blank of China's Lola compact spinning.

Another trend of textile technology innovation is the development of high-end textile equipment to digitalization and intellectualization. The application of many technologies and equipment has made significant progress and remarkable achievements in many production links of the textile industry.

The "DYECOWIN high temperature dyeing machine" project completed by Lixin dyeing and finishing machinery (Shenzhen) Co., Ltd. is more effective in saving water, dyestuff and energy compared with traditional liquid dyeing equipment.

In addition, the textile machinery industry research projects and the key scientific research projects between universities and colleges and universities have closer cooperation. Closer application and development to the market will help China's advanced textile machinery research projects to develop and bring more economic benefits to the development of the industry.

1 development and application of advanced technology and equipment and intelligent technology for high quality and high efficiency ring spinning

The main units are Anhui Huamao textile Limited by Share Ltd, Wuhan Textile University, Changzhou Tonghe Textile Machinery Manufacturing Co., Ltd., Zhengzhou University of Light Industry, Seth Universal Machinery (Qingdao) Co., Ltd., Jingwei Textile Machinery Limited by Share Ltd, Shanghai AI Jin air preparation Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

The project has achieved high quality and high efficiency advanced spinning technology, developed advanced spinning technology and equipment with spinning equipment manufacturers, and developed intelligent technology to achieve real-time data acquisition, information fusion, intelligent monitoring and control of production quality data, so as to achieve the goal of "high quality and high efficiency".

Huamao stock is equipped with high speed and high efficiency automatic winding machine.

Technological innovation this project has studied the "high quality and high efficiency" spinning process, and proposed the technology of blowing and combing "light opening and strong combing", "large drafting and high speed" spinning process, and the core technology of "quality inspection and traceability" of yarn quality on-line control.

Innovation has been made to enhance air flow and remove impurities, replace the blow opening with flexible opening, reduce fiber damage and improve impurity removal efficiency.

For the first time, the industrial application of RFID technology in the spinning mill was innovated, and the online detection and reverse tracing of the yarn were realized, and the closed loop control of quality was formed.

The interconnection and interconnection of the whole process equipment has been innovated, and an intelligent production management system has been formed.

After the implementation of the promotional achievements and development prospects, the yarn quality has reached the international leading level of more than 5% of Ulster, employing 13 Workers in 10000 spindles, shortening the development cycle of new products by more than 20%, and reducing the comprehensive energy consumption of 10000 yuan output value by more than 20%.

The technology has been used in many branches of Huamao, and has been fully applied in the newly built 150 thousand spindles intelligent spinning factory. The scale of application has reached 320 thousand spindles. In the past three years, it has created sales revenue of 1 billion 293 million yuan, creating a profit of 161 million yuan and creating 114 million yuan of tax revenue.

2 key technology and industrialization of intelligent numerical control full spinning system

The main completion units are Jiangnan University, Nantong Shuang Hong Textile Co., Ltd., Jiangsu Yueda cotton spinning Co., Ltd., Changzhou henji Textile Machinery Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

Introduction of the project, a new generation of intelligent numerical control full spinning system has been developed, and industrialization has been promoted to fill the gap of China's Lola compact spinning.

技术创新项目首创采用直径为50mm的钢质窄槽式空心集聚罗拉，攻克了采用不锈钢材质进行空心罗拉加工的方法和热处理技术难关，罗拉和系统的使用寿命是国外一流产品的3倍，解决了集聚元件寿命短、系统维护成本高的难题；研发了多电机传动牵伸全数控系统，实现了牵伸传动可移植安装和工艺参数的办公室下单，解决了罗拉型集聚纺系统在国产环锭细纱机上不可改造的难题，降低企业投资成本65%；研发了基于高气密性负压吸风系统整体优化设计的全程聚集技术，全面提高成纱综合质量，降低系统能耗20%以上，解决了集聚纺系统能耗高的难题；研发了基于牵伸专件优化设计的浮游区长度可调技术，纺各种原料时适应性好，解决了品种适纺性差的难题。

The project of popularizing achievements and development prospects has successfully realized the research and development of the key technologies of the intelligent numerical control fully spun spinning system, and has completed the large-scale pformation of the domestic ring spinning frame. The system is the first in China, and the overall technology has reached the international advanced level, among which the key technologies such as hollow roller have reached the international leading level.

3 JSC 326 carding machine

The main unit is Zhuo Lang (Changzhou) Textile Machinery Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

Introduction: the carding machine is technically high speed, high yield and continuous automatic control. The performance is reliable, stable and multiple safety protection. It achieves the goal of high carding output and good quality of cotton sliver.

Technological innovation JSC326 carding machine width widened to 1280mm, at the same time, the width of the carding machine increased, the length of the carding area increased, the combing area increased, the carding output increased, the accuracy and reliability of the movable cover plate, the frequency conversion drive separately, the speed setting convenience and the adaptability of the process; the design of the cover plate joint and the optimized cover plate joint self-cleaning device adopting the aluminum alloy cover bone, the special wear-resistant material, the design of the process spacing adjustment mechanism, the adjustment and the disassembly are convenient; the whole machine control system adopts the communication control, the operation interface is intuitive, and the Internet remote monitoring function can be realized; the mixed loop control self leveling and the automatic barrel changing ring device are adopted, and the cylinder is started smoothly.

To promote the achievements and development prospects, the machine is the key equipment in the blowing carding joint. From the market in 2015 to the end of 2017, it has sold 1505 units and achieved a sales income of 570 million yuan, which laid the foundation for enterprises to provide better price and better equipment for cotton textile users.

4 localization of Lyocell fiber industrialization technology and equipment research and development

The main completion unit of China Textile Science Research Institute Co., China Textile Academy green fiber stock company, Xinxiang chemical fiber Limited by Share Ltd, Beijing Zhongli Machine Engineering Technology Co., Ltd., Ningxia Hengda textile technology stock company

Prize winning 2018 China Textile Industry Federation prize for science and technology first prize

The project has formed the integrated integration innovation of Lyocell fiber whole nation production equipment, technology, safety, automation control and engineering technology system. It has the technical ability of engineering design, engineering implementation and rapid popularization of industrialization.

Lyocell fiber production line post-processing section.

Technological innovation, the project invented the deep swelling technology and equipment directly mixing low concentration solvent and dry pulp.

The process of impregnation, crushing and comminution cellulose pretreatment is omitted, which simplifies the technological process and reduces the investment in equipment.

The use of low concentration NMMO reduces the load of solvent recovery and improves the safety of the production process.

As of June 2018, the sales revenue increased by 1 billion 255 million 400 thousand and 500 yuan. The products have been developed and applied in many textile enterprises such as garments, home textiles, industrial textiles and so on, with remarkable economic and social benefits.

In December 2018, China's first single line annual output of 30 thousand tons Lyocell fiber production line successfully started.

5 cheese dyeing industry demonstration project

Shandong Kangping Na Group Co., Ltd.

Awards for China Industry Awards

Project Description: the project has realized the digitalization, automation and intellectualization of the whole process of textile dyeing, making China the first country in the world to break through the whole process automation dyeing technology and realize engineering application.

Technological innovation, the technology of digital automatic dyeing of cheese yarn, realizes the digital and intelligent production from the original yarn to the finished product of colored yarn. Through standardized production, the production mode has changed from traditional small batch and multi variety production to large-scale and intensive production.

Compared with traditional dyeing methods, the new production mode can save labor by 80%, increase production efficiency by 28%, save 70% tons of yarn, save electricity by 45%, reduce steam consumption by 58%, and reduce sewage discharge by 68%.

6 research and application of friendly and intelligent technology for jeans washing process

The main units are Zhongshan Yida Clothing Co., Ltd., Wuhan Textile University, Guangdong Junan denim clothing Research Institute, Jiangxi garment Institute.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

The project has solved the problem of "high pollution, high energy consumption and high labor intensity" in the washing process of jeans garments.

Technological innovation this project has focused on developing a number of automation and water-saving equipment for key processes in water washing production, which has improved the efficiency of production and the stability of product quality, achieved the clean production effect of reducing consumption and emission reduction, established the comprehensive utilization system of drying energy and developed intelligent drying equipment, and realized the single piece flow management mode of jeans washing water production.

The research results of the project have been applied in Guangdong Zhongshan Yida Garment Co., Ltd.

The use of the research results will enhance the overall production efficiency of washing process 20%~30%, reduce the labor cost by about 30%, and achieve a qualified rate of 99%.

7 key technologies and industrialization of warp continuous cycle dyeing and water saving

It is mainly completed by HOSA Industrial (Fujian) Co., Ltd. and Donghua University.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

The project has developed a series of efficient continuous dyeing equipment and process technology to achieve circular continuous dyeing, and solve a series of key technical problems in continuous dyeing process.

Technological innovation, the project designs and manufactures vertical warp dyeing vat system. The warp shaft group is removed or moved from the top of the dye vat through the manipulator to realize the pfer of fabric in each warp dyeing cylinder.

Dyeing residue does not discharge, so that dyeing continues cylinder.

The achievements and prospects of development were achieved through more than three years of continuous operation. The equipment was stable and the technology was mature. Compared with traditional dyeing, the water saving amount was 80%, the wastewater discharge was reduced by 84.5%, and the production efficiency was increased by 60%.

In recent three years, the direct economic benefit has been 3 billion 439 million yuan, and the indirect economic benefit is nearly ten billion yuan.

8 key technology and equipment development of low tension flat width continuous washing for printed knitted fabrics

Fujian Futian textile printing and Dyeing Technology Co., Ltd., Xi'an Polytechnic University, Shaoxing Dongsheng Digital Technology Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

Introduction of the project, the key technology breakthroughs of green dyeing and finishing in key areas of the textile industry development plan have been achieved, and the new competitive advantages of textile printing and dyeing industry have been enhanced.

Technological innovation, the project has developed key technologies and equipment for low tension, constant width and continuous washing of printing knitted fabrics through innovative research and development of key technologies in many years. The main technical contents include: innovating and developing new fixative agents and developing a complete set of water washing process; innovating and developing a super feeding tension automatic control system for drastically reducing fabric tension; innovating and developing oscillating net water washing guide roller, slit vacuum suction device, spray water washing device and other units.

Based on the research and development of key technologies and equipment, 2 production lines of low tension and continuous washing of printing knitted fabrics have been built and put into operation for many years. Based on the inspection of authoritative organizations, the performance indexes such as color fastness and stretch elasticity meet the requirements of relevant standards.

9 DYECOWIN high temperature dyeing machine

Mainly completed unit Lixin dyeing and finishing machinery (Shenzhen) Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

Brief introduction of the DYECOWIN high temperature dyeing machine based on the thermo hydrodynamics, which improves the comprehensive index of fabric internal circulation, and is more effective in saving water, dyestuff and energy compared with traditional liquid dyeing equipment.

DYE-COWIN high temperature dyeing machine.

Technology innovation project research and development of water distribution adjustment technology, to solve the crease and pressure, improve the maximum cloth speed and load.

The adjustable swirl jet technology is developed to achieve real-time control of the injection flow accurately by adjusting the CONJET nozzle mechanism without changing the fan frequency or downtime.

Develop three stage storage tank technology to reduce dyeing bath ratio.

Research and development of diversion technology to improve fabric recycling effect, improve crack defects.

The successful development of this project has promoted the technological innovation of domestic dyeing and printing equipment, provided better equipment for printing and dyeing industry, and improved the dyeing quality and production capacity of printing and dyeing industry both at home and abroad.

10 key technology equipment and application development of two component spunbonded Spunlaced Nonwovens

It is mainly completed by Tianjin University of Technology, Dalian Hua Lun nonwovens equipment Engineering Co., Ltd., Ji'an Sanjiang superfine nonwovens Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

This project has independently developed two component spunbonded spunlaced nonwovens key technologies and equipment, and has achieved industrialization application. A series of downstream products including microfiber leather have been developed.

Technological innovation, the project has developed two component spunbonded Spunlaced superfine fiber nonwoven materials manufacturing technology, breaking the monopoly of foreign technology in this field, realizing the industrialization of key equipment for two component spunbonded superfine fiber nonwoven materials, and establishing 4 production lines to fill the gaps in China.

The achievements and development prospects of the project have been popularized and applied. The accumulated sales volume of 1 billion 391 million 274 thousand and 500 yuan in the past 2015~2017 years and the additional profit of 208 million 727 thousand and 600 yuan have achieved remarkable economic and social benefits.

11 digital wide width high yield spunlaced nonwovens complete set of technical equipment and industrial application.

Mainly completed units Heng Tian heavy industries Limited by Share Ltd, Tianjin University of Technology, Anhui Jin Chun non-woven Limited by Share Ltd, Zhongyuan University of Technology

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

The project introduces the digital wide range high yield spunlaced nonwovens complete set of technology and equipment, including wide width high-speed carding machine, high efficiency energy saving spunlace machine, uniform hot air drying, high speed automatic winding machine, "zero" drainage water circulation system, production line automation, digital control and production technology.

The high yield spunlaced nonwoven production line developed by Heng Tian heavy industry group.

The technology innovation project has invented a wide range high-speed carding machine with single layer middle doffer and chest tin forest fiber diverting and pferring, reducing flying flowers inside the machine, and reducing the cloud spots and neps in the net.

The "zero" drainage system has been invented to improve production efficiency and save water.

Integrated intelligent operation and maintenance and mobile phone APP system, with remote operation and maintenance diagnosis, online process adjustment, on-line detection, fault display alarm, data storage and other functions, the process parameters are set up stably and reliably, reducing the quality of finished products caused by unstable process conditions.

The overall technology has reached the international advanced level.

The achievements and development prospects of the project are widely applied to many fields such as civil and sanitary materials, and the international competitiveness of products is improved.

12 key technologies and industrialization of warp knitted full forming and short process production

It is mainly completed by Jiangnan University, Jiangsu Huayi Knitting Co., Ltd. and Jiangsu Run Yuan Holding Group Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

Brief introduction to the project, a short process production technology platform has been established. The project results have been applied in the development and production of warp knitted products.

Technological innovation, the project established the theoretical mathematical model of seamless seamless fabric and programmed the design process development function of the system, established the two-dimensional structure database of the fully formed fabric, realized the prototype modeling of the human body model and warp knitted full fashioned garment, constructed the warp knitted double jacquard control system based on the two level bus system structure and the combined jacquard control unit, and quickly and accurately matched the requirement of the technological data volume of the double jacquard system.

The achievements and development prospects of the project have been popularized and applied to over 10 warp knitting machines and weaving factories in Jiangsu, Henan Province, Jiangsu Huayi knitting machinery, Fujian dragon machinery technology and other provinces covering Jiangsu, Fujian and Zhejiang provinces.

13 research and industrialization of multi-functional digital finishing equipment for knitted fabrics

Haining Textile Machinery Co., Ltd. and Zhejiang Sci-Tech University are mainly completed.

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

Introduction of the project, the project has developed an international advanced environmental protection high performance knitted fabric finishing equipment, which has achieved industrial production and application in the whole industry.

The technological innovation project studies the mechanism of shearing and grinding in the CNC finishing equipment for knitted fabric finishing, optimizes the whole mechanism and develops an automatic control system.

It mainly optimizes the design of torsional deformation cylinder structure, needle roller pmission mechanism, guide cloth automatic deviation correction device, emergency brake automatic protection device, efficient shearing cutter, expanding roller structure and pmission.

The products of the promotion and development prospects have been applied in the famous textile enterprises such as Fujian Nanfang Co., Ltd., Ningbo Shenzhou Knitting Co., Ltd. and Guangdong Yida Textile Co., Ltd., and the added value of the products has been improved.

14 high precision steel wire ring collar products and industrialization technology development

Chongqing Jinmao Textile Equipment Co., Ltd.

Prize winning situation 2018 China Textile Industry Federation science and technology award first prize

The project introduces the successful promotion of the high precision traveller's ring, realizes the collective doffing, improves the production efficiency, reduces the production cost, and promotes the technological progress of the industry and related industries, and has obvious effect on economic benefits and promoting the scientific and technological progress of the industry.

Technological innovation, the project is designed with accurate matching of the traveller and collar structure, increasing the contact area of the ring travellers, reducing the friction, ensuring the proper yarn passages, and achieving the high speed running stability.

A special CNC equipment and technology with high machining accuracy, high speed, automation and intelligence has been developed to improve machining accuracy, consistency and stability.

A special CNC equipment and technology with high machining accuracy, high speed and intelligence has been developed.

At present, there are more than 500 large and medium-sized customers in Jiangsu, Shandong, Fujian, Zhejiang, Hubei, Henan, Xinjiang, Hebei and so on.

15 YG606 type thermal resistance wet resistance tester

Ningbo Textile Instrument Factory

Prize winning situation 2018 China Textile Industry Federation science and technology award two prize.

Introduction: the product is a multi-disciplinary, high-precision textile testing instrument integrating machine, electricity and computer software. It helps to promote the scientific and technological progress of China's textile inspection machinery.

The technology innovation project can be used to study the constant power heating method for improving the accuracy of thermal resistance detection; the research and development of the constant pressure water inlet and siphon drainage wet blocking water circulation system for ensuring the stability of the moisture resistance test; and the study of the fuzzy control algorithm for thermal resistance and moisture resistance test.

The product has been sold and the application units include enterprises, universities and so on.